WEAR LIMITS - TRACK LINKS 


Track Link Height

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To measure the wear use a depth gauge and measure the depth from the bottom of the grouser to link running surface. Other types of wear are exposed in the following paragraphs.

Excessive side rail wear
Besides the operational condition, hilly areas, steep ground or frequent sudden turns, this wear could be caused by misalignment or excessive chain snakiness. Check alignment of idlers, rollers and sprockets and also adjust chain tension.

Indentations on internal surface of rail
This is caused by the sprocket teeth rubbing on the inside of the link because of sloping ground, mis-aligned sprocket and chain or a severely bent track chain. Adjust chain and check alignment.

Pin boss side wear
Caused by contact with the outside flange of the rollers. Should it occur before 100 percent of the link wear then the rollers are beyond their useful life and should be rebuilt.

Excessive face wear
This wear is caused by snakining of the joints because of the abrasiveness of the ground. The use of chain guards or fitting of lubricated chains can reduce this wear.

Pin boss wear by guards
This results from excessive snakiness of the chain due to sprocket and roller misalignment or uneven roller wear. Check sprocket alignment and rotate some rollers.


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Rail corners gouged
Caused by severe shock loads usually transmitted by the rollers to the links. Besides operating conditions (heavy work, speed, weight and power of machine) the situation can be aggravated by the size of the shoes and/or track tension. If this phenomenon affects less than 30 percent of the rail's surface, it can be considered to have aesthetic value only and of no consequence to the life of the undercarriage. A remedy could be to reduce the shoe size and/or adjust the chain tension.

Cracks or breakages of the most stressed areas
Most breakages are caused by tortional stress transmitted to the link structure when the machine is used in a severe application. In order to reduce this failure, narrower shoes can be used and the chain tension regularly adjusted.

Bushing counterbore and pin boss deformation
If this is not due to incorrect tooling being used when assembling or disassembling the chain, then it is caused by bending stresses in the pins and bushes. Also here, this problem can be reduced by fitting smaller shoes and by having the correct chain tension.
Note: lubricated chains reduce this problem

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